 
华盛顿特区, 20460
环境技术证明声明
| 技术类型: |
超声波含水清洗系统 |
| 应用: |
清洗的印制电路板钢网 |
| 技术名字: |
SMART SONIC “时脉创力” |
| 公司: |
SMART SONIC CORPORATION |
| 地址: |
2373 位出纳路, #107
NEWBURY 公园, 加利福尼亚91320 |
| 电话: |
(805) 499-7440 |
| 电传: |
(805) 375-5781 |
美国环境保护处创造一个程序去促进创新环境技术的部署，并通过性能检定和信息传播。环境技术证明(ETV) 程序的目标：是提高环境保护由极大地加速采纳和对创新, 被改进, 和更加有效的技术用途。ETV 程序意欲协助和通知那些个体需要可信数据为环境技术设计, 发行, 允许, 和购买。这个证明声明为 “时脉创力” 含水清洗系统提供性能表现结果总结, 注册商标SMarTSonic?。
程序操作
EPA 的ETV 程序, 在与被认可的测试组织的合作, 客观和系统的文件提供商业准备好环境技术性能。同时, 以技术开发商的充分的参与, 他们开发计划, 进行测试, 收集和分析数据, 和报告研究结果。根据一个严谨工作计划和建立的协议为质量管理去指导及证实。一旦现有的数据被使用, 数据一定由独立来源收集了使用相似的质量管理协议。EPA 的ETV 程序, 通过全国风险管理研究实验室(NRMRL), 与毒性物质控制(DTSC)的加利福尼亚部门成为伙伴，在ETV 试验计划之下核实污染预防, 回收, 和废料处理技术。
技术描述
“时脉创力” 公司开发了型号2000和4200超声波含水清洗系统去代替1, 1, 2 三氯1, 2,2-trifluoroethane (CFC-113), 1,1,1 三氯乙烷(1,1,1-TCA)和异丙醇(IPA) 基底的系统，它使用在电子产业从印制电路板和钢网去清洗各种类型的焊膏。
“时脉创力” 钢网清洗工艺包括 “时脉创力” 专利的440-R SMT 清洗剂?, 超声波发生器和40 千赫压电传感器、不锈钢清洗缸、冲洗缸(包括在半自动化的系统), 和控制装置。
半自动化的型号2000 年系统是大约以一个40 x 44 英寸基地为3 英尺高的。这个单位有一个分开的清洗缸和一个人手冲洗驻地。自动化的型号4200 系统是大约以一个36 x 62 英寸基地为50 英寸高的。使用气动升降在这个型号增高36 英寸为总系统高度86 英寸。这个系统有一个缸为清洗与自动化的冲洗在清洗缸。
The combination of Smart Sonic's 440-R SMT Detergent and ultrasonics enables the removal of solder pastes from printed circuit board stencils. Detergent surfactants act as wetting agents to saturate the solder paste layer that is left on the stencil surface (from solder paste printing operation). The ultrasonics then produce an intense scrubbing action, through cavitation and implosion of microscopic bubbles that enhances removal of the saturated solder paste layer. Ultrasonics are often more effective in cleaning hard-to-reach surfaces (i.e., small stencil apertures) than brushes and hand wipes. The cleaning bath is operated at room temperature, eliminating any potential effects to the stencil from cleaning solutions requiring higher temperatures.
EVALUATION DESCRIPTION
Between May and September 1998, an evaluation of two ultrasonic aqueous cleaning systems, developed by the Smart Sonic Corporation, was conducted using field and laboratory qualitative and quantitative data. The aqueous cleaning systems include Smart Sonic's Model 2000 and Model 4200 systems. The objectives of this evaluation were to verify, through independent sources, the following performance parameters:
- the ability to remove RMA (rosin mildly activated), no-clean, and water washable solder pastes from printed circuit board stencils;
- the content of volatile organic compounts (VOC) and halogenated compounds in the cleaning systems; and
- characteristics or conditions from use of this technology which may pose a significant hazard to public health and the environment.
The evaluation consisted of:
- cleaning performance validation through on-site visits of end-users and further validation through additional end-user phone contacts;
- laboratory testing for select VOC's and halogenated compounds by California's SCAQMD using SCAQMD's Clean Air Solvent (CAS) Certification Protocol (CAS Protocol uses SCAQMD Test Method 313 - gas chromatograph/mass spectrometer);
- laboratory testing for metals and pH by DTSC's Hazardous Materials Laboratory using EPA Test Method 6010/7470 and EPA Test Method 9040 respectively;
- toxicological review of laboratory results and aqueous cleaner ingredients to determine if potential hazards to human health or the environment exist; and
- industrial hygiene review of cleaning systems information manual and on-site safety observations.
Details of the evaluation, including data summaries and discussion of results may be found in the report entitled 'US EPA Environmental Technology Verification Report, Smart Sonic Aqueous Cleaning Systems, SMARTSONIC® (EPA/600/R-99/004)."
VERIFICATION OF PERFORMANCE
Performance results of Smart Sonic Corporation's aqueous cleaning systems, Model 2000 and Model 4200, are as follows:
- Cleaning Efficiency: In five facilities visited, DTSC's Project Team found no solder paste in stencil apertures when observed at 10X magnification. The size of stencil apertures ranged from 12-50 mil (1 mil=.001 inch). All end-users removed excess solder paste from stencil prior to cleaning in the Smart Sonic aqueous cleaning systems. Cleaning times ranged from 60-90 seconds. Four of the five end-users visited were using a 10% concentration of Smart Sonic's 440-R SMT Detergent (10% concentration recommended by Smart Sonic). The fifth end-user was using a 5% detergent concentration for removing water washable solder paste.
[Additional Information: Eight additional end-users contacted via phone were satisifed with the Smart Sonic stencil cleaning systems and stated that the systems clean consisitently and as good, if not better, than the previously used cleaning systems. Previously used systems included CFC-113, 1,1,1-TCA and IPA. Alcohol and wipes were the most commonly used cleaning method.]
- VOC Content: The 440-R SMT Detergent does not contain VOC's or halogenated compounds at a detection limit of 0.01% (v/v) using the SCAQMD's CAS Certification Protocol.
- Metals Content: Metals analyses conducted by DTSC's Hazardous Materials Laboratory indicate that samples of Smart Sonic's 440-R SMT Detergent concentrate showed no hazardous metals above method detection limits.
- pH Measurement: pH measurements conducted by DTSC's Hazardous Materials Laboratory indicates a 440-R SMT Detergent concentrate pH of 13. pH measurements conducted by DTSC's Project Team during on-site visits (using pH indicator paper with pH range 0-14) showed cleaning bath pH of 11 when using 10% 440-R SMT Detergent concentration.
- Worker Health and Safety: While using Smart Sonic Aqueous Cleaning Systems, Model 2000 and 4200, end-users should follow Smart Sonic's recommended safety practices as outlined in the User's Manual and 440-R SMT Detergent Material Safety Data Sheet (MSDS). The only significant toxicity associated with the 440-R SMT Detergent concentrate is acute toxicity due to its highly alkaline nature. DTSC's Industrial Hygientist recommends end-users have an eye wash station and an MSDS available within close proximity to the cleaning systems.
Results of the verification show that the Smart Sonic ultrasonic aqueous cleaning systems, Model 2000 and 4200, are capable of removing RMA (rosin mildly activated), no-clean, and water washable solder pastes from printed circuit board stencils such that no solder paste remains in stencil apertures at 10X magnification, provided that end-users follow Smart Sonic's cleaning guidelines. The Model 2000 and 4200 cleaning systems do not contain select volatile organic compounds and halogenated compounds above detection limit of 0.01% (v/v) using SCAQMD's CAS Certification Protocol (April 1997). End-users should follow Smart Sonic's operational and saety guidelines.
End-users should contact their stencil manufacturer prior to changing their cleaning process. Changing from solvents to aqueous cleaning systems may require stencil modifications to make the cleaning system and stencil compatible. In addition, the end-user should contact his/her local, state, or federal regulatory authority regarding management of spend hazardous wastes generated from use of the Smart Sonic aqueous cleaning systems (i.e., spent cleaning baths, rinse baths, and solids containing lead).
| E. Timothy Oppelt | | James T. Allen, Ph.D., Chief | |
| Director | Office of Pollution Prevention |
| National Risk Management Laboratory | and Technology Development |
| Office of Research and Development | Department of Toxic Substances Control |
United States Environmental
Protection Agency | California Environmental Protection Agency |
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NOTICE: Verifications are based on an evaluation of technology performance under specific, predetermined criteria and the appropriate quality assurance procedures. EPA and Cal/EPA make no expressed or implied warranties as to the performance of the technology. The end-user is solely responsible for complying with any and all applicable federal, state, and local requirements.
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Availability of Verification Statement and Report
Copies of the Public Verification Statement (EPA/600/R-99/004VS)
and Verification Report (EPA/600/R-99/004) are available from the following:
(Note: Appendices are not included in the Verification Report.
Appendices are available from DTSC upon request.)
1. US EPA / NSCEP
P.O. Box 42419
Cincinnati, Ohio 45242-2419
Web site:
http://www.epa.gov/etv/verifications/vcenter6-10.html (electronic copy)
http://www.epa.gov/ncepihom/ (order hard copy)
2. Department of Toxic Substances Control
Office of Pollution Prevention and
Technology Development
P.O. Box 806
Sacramento, California 95812-0806
Web site:
http://www.calepa.ca.gov/CalCert/CertifiedTech/SmartSon.htm
or http://www.epa.gov/etv (Click on "Verified Technologies")
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In 1999, 440-R SMT Detergent was certified for specific parameters of environmental safety, user safety and cleaning efficiency by the California Environmental Protection Agency (Cal/EPA) as the chemistry used in an ultrasonic stencil cleaner. Subsequent to the Certification by Cal/EPA, the data was Verified by the U.S. Environmental Protection Agency (EPA).
